PPAP ±0.01 mm BRAKE DISC CONTROL ARM BATTERY TRAY

Automotive Industry

Automotive Parts, From Show Car to Production Line

A car program runs on dates. A part that lands two weeks late stops a build. A part that drifts out of tolerance starts a warranty claim you cannot close.

CNC machining, 3D printing, injection molding and sheet metal. Interior trim, under-bonnet housings, drivetrain parts and EV hardware. One supplier from A-sample to pilot build.

±0.01 mm
Tightest tolerance on fits
24 h
Quote and DFM review
5–7 days
First functional samples
40+
Metals and plastics we run

Parts we make

The automotive parts we build every week

Some are seen. Most are not. A dashboard is judged by eye, a gearbox cover by whether it leaks. Both have to be right the first time, because a car is assembled, not reworked.

Interior trim & dash panels

Milled or molded. Cut-outs for vents, screens and switches that line up on the first try, not the third.

Headlight lenses & light guides

Optical PC and PMMA, machined and polished or molded. No flow marks, no haze, no yellowing.

Under-bonnet housings

Air boxes, covers and brackets in PA66-GF30 or aluminium. Heat, oil, vibration and salt spray.

EV battery trays & enclosures

Sealed, flat and stiff. Machined or folded, with the sealing groove cut in one setup.

Motor & inverter housings

Cooling channels, bearing bores and connector faces. Leak tested before they leave the building.

Brackets, mounts & hinges

Stamped, formed or machined. Stiff where it has to be, light everywhere else.

Gearbox & drivetrain parts

Housings, covers and shift forks. Bores and bearing seats held to ±0.01 mm so the shaft sits true.

Jigs, fixtures & gauges

Line-side tooling printed or machined in days, so the build does not wait on a fixture.

Send a Drawing for Review

Not on the list? Most automotive work is custom. Send the file and we will tell you if it is a fit.

Why YiguProto

Six things automotive buyers actually chase us for

Price matters, but nobody remembers a cheap part that stopped a build. Here is what we hold ourselves to.

Timing is the product

A car program runs on gate dates. We quote the date we can hold, not the date that wins the order. If it slips, you hear it early.

Repeatability at your volume

Part 1 and part 5,000 measure the same. That is what keeps an assembly line running and a warranty claim closed.

Change control that survives an audit

Every drawing revision is logged. If the CAD changes on Tuesday, Friday's parts match the new revision, and we can prove it.

PPAP-ready documentation

Control plan, PFMEA, MSA, capability data and FAI. The package your quality engineer needs, not a folder of PDFs.

Cosmetic parts that pass the showroom

Grain, gloss and colour matched to a signed master under D65 light. A dashboard is judged by eye, not by caliper.

One supplier, four processes

Print the concept, machine the show-car part, mold the production trim, fold the battery tray. Same files, same engineer.

01CNC Machining

CNC Machining for Automotive Parts

Machining is where automotive precision starts. Engine covers, gearbox housings, suspension mounts, EV cooling plates. Anything that has to fit, seal or spin.

No tooling, no minimum run. Change the CAD on Monday and cut a new part on Tuesday, which is exactly what a program in development needs.

5-Axis Milling

Cylinder heads, covers and housings with angled faces and deep pockets. One setup keeps the bore and the mounting face in the same datum.

5-axis machining →

CNC Turning

Shafts, bushings, hubs and pistons. Diameters held to ±0.01 mm, with threads and grooves gauged, not guessed.

CNC turning →

Wire EDM

Sharp internal corners, fine slots and hardened tool steel. Also clean cut-offs on already heat-treated parts.

Wire EDM →

Surface Grinding

Flatness and Ra after heat treat. Seal faces, valve seats and bearing bores that must not leak or rumble.

CNC grinding →

Good fit

  • Prototypes, show-car parts and pre-production builds
  • 1 to 5,000 units per year
  • Engine, gearbox, suspension and EV hardware
  • Tight fits, sealing faces and bearing seats

Think twice

  • More than 50,000 simple parts (casting or stamping wins)
  • Large outer body panels
  • Hollow parts with no machining access
  • Parts where a ±0.3 mm tolerance would do

Which material for which part

MaterialWhy automotive uses itWhat we machine from it
Aluminium 6061-T6Machines fast, anodizes evenly, good strength-to-weightHousings, covers, brackets
Aluminium 7075-T6High strength, resists bending under loadSuspension arms, mounts, adapters
Aluminium 6082 / 6063Cheap extruded stock, good corrosion resistanceFrames, rails, structural parts
Steel 4340 / 5140Tough, fatigue resistant, heat treatableShafts, gears, drivetrain parts
Stainless 304 / 17-4PHCorrosion resistance, strength after ageingExhaust flanges, sensor bodies, fittings
Cast iron G3000Damping and wear resistance, stable when hotBrake parts, housings, test blocks
Brass / bronze C93200Low friction, good bearing propertiesBushings, bearing cages, fittings
POM, PA66-GF30, PEEKLow friction, stiff, holds shape when hotGears, insulators, under-bonnet parts

Finishes we run on machined automotive parts

Get a Machining Quote CNC Machining Services

Send STEP plus a 2D drawing with GD&T. Price and any drawing questions come back within 24 hours.

023D Printing

3D Printing for Automotive Parts

A car program spends years in clay and CAD before the first steel tool is cut. Printing is how you check a shape, a fit or a bracket without waiting for tooling.

Interior trim, ducts, brackets, jigs. Print it, bolt it on, and find the mistake while it costs an hour instead of a week.

SLA / DLP resin

Smooth, fine detail, clear or opaque. Show-car trim, lens mock-ups and texture samples.

SLA printing →

SLS / MJF nylon

Tough PA12 with no support marks. Ducts, clips, brackets and 50 to 500 unit bridge runs.

SLS printing →

Metal (SLM / DMLS)

AlSi10Mg and 316L. Lightweight brackets and merged assemblies that machining cannot reach.

Metal printing →

FDM

Cheap, stiff and fast. Jigs, checking fixtures and line-side tooling nobody photographs.

FDM printing →

Good fit

  • Fit checks and show-car trim
  • Ducts, clips, brackets and covers
  • Jigs and checking fixtures in 24 to 48 hours
  • 50 to 500 unit bridge runs

Think twice

  • Visible A-surface parts at volume
  • Fits tighter than ±0.05 mm
  • Parts that must pass a full PPAP
  • Long-term UV, fuel or glycol exposure

Choosing a printing process

ProcessMaterialAccuracyAutomotive use
SLATough / clear resin±0.1 mmShow trim, lens mock-ups, texture samples
DLPHigh-detail resin±0.05 mmSmall clips, fine connector bodies
SLSPA12, PA11, TPU±0.3 mm or ±0.3%Clips, ducts, brackets, covers
MJFPA12, PA12 glass bead±0.3 mmBatch housings, 50–500 units
SLMAlSi10Mg, 316L±0.1 mmLightweight brackets, heat sinks
Silicone castingPU resin (ABS / PP like)±0.2 mmShow-car bumpers, trim, 20–50 parts
Upload an STL, Get a Price 3D Printing Services

Most printed samples ship in 1 to 3 working days.

03Injection Molding

Injection Molding for Automotive Parts

Molding is how a car gets its interior. Dashboards, door cards, pillar trim, clips and connectors. Millions of the same part, all the same.

The tool is the cost. Once it exists, the part is cheap and identical. So the job is to get the tool right before it is cut, because changing it later costs weeks you do not have.

Bridge & rapid tooling

Aluminium tool in 10 to 15 days for 500 to 5,000 parts. Keeps a pre-production build moving.

Rapid tooling →

Precision molding

Hardened steel, hot runner, tight process windows. ±0.02 mm on fits, no flash on a visible edge.

Precision molding →

2K & over molding

Hard shell, soft touch. Sealed seams and grips without assembly, glue or a second part.

2K molding →

Insert molding

Metal threads, bushes and contacts molded in place. No pull-out, no secondary assembly step.

Insert molding →

Good fit

  • Interior trim and dashboard parts
  • Clips, connectors and housings
  • 5,000 or more identical parts
  • Soft-touch and two-material parts

Think twice

  • Fewer than 500 parts (the tool rarely pays back)
  • A-surfaces still being styled
  • Very large panels (sheet metal or thermoforming)
  • Parts that carry structural load

Which plastic for which part

PlasticWhy automotive uses itTypical part
ABSCheap, tough, paints and plates wellInterior trim, grilles, housings
PC/ABSHeat resistant, good impact, class-A finishDashboards, pillar trim, consoles
PCTransparent, impact resistant, dimensionally stableHeadlight lenses, light guides
PA66 + 30% GFStiff, heat resistant, resists oil and fuelUnder-bonnet brackets, air boxes
PP + T20Chemical resistant, low cost, living hingeBattery covers, flaps, reservoirs
POMLow friction, stable in humidityGears, clips, window mechanisms
TPU / TPESoft, grippy, flexible at low temperatureSeals, mats, soft-touch rings
PBT / PPSDimensionally stable, electrical gradeConnectors, sensor bodies

How long a tool takes

Step 1
DFM review
2–3 days
Step 2
Tool build
15–25 days
Step 3
T1 samples
1–3 days
Step 4
PPAP run
5–10 days
Get a Molding Quote Injection Molding Services

Tooling and part price are quoted separately, so you can see what the mold actually costs.

04Sheet Metal

Sheet Metal Fabrication for Automotive Parts

A car body is folded steel and aluminium. Sheet metal is the cheapest way to make something big, thin and stiff.

We cut, bend, punch and weld, then coat it. Good for battery enclosures, brackets, heat shields and mounting plates.

Fibre laser cutting

Any outline, any hole pattern, no tooling. Burr-free edges on 0.5 to 6 mm sheet.

Laser cutting →

CNC press brake

Repeatable bend angles, with bend relief planned so the part closes without a gap at the corner.

CNC bending →

Stamping

Above a few thousand parts, a stamping tool beats laser cutting on piece price and cycle time.

Metal stamping →

Welding & coating

Laser and spot weld, rivets, PEM inserts. Then powder coat, paint or e-coat to match the assembly.

Welding & assembly →

Good fit

  • Battery trays and enclosures
  • Brackets, mounts and heat shields
  • Prototype chassis and roll structures
  • 0.5 to 6 mm sheet, low to mid volume

Think twice

  • Class-A outer body panels
  • Deep drawn or compound curved shapes
  • Fits tighter than ±0.05 mm over a long span
  • Parts that need a mirror finish on every face

Sheet metal materials and thickness

MaterialThickness rangeTypical use
Aluminium 50520.5–3.0 mmBrackets, covers, trays
Aluminium 60610.8–4.0 mmMounting plates, structural parts
Aluminium 30030.5–2.5 mmHeat shields, battery covers
Cold rolled steel (SPCC)0.5–3.0 mmBrackets, chassis parts
Hot rolled steel (Q235)1.0–6.0 mmFrames, mounts, heavy brackets
Stainless 3040.5–3.0 mmExhaust shields, exterior trim
Galvanized steel (SECC)0.5–2.0 mmEnclosures, underbody parts
Copper / brass0.3–2.0 mmBusbars, contacts, terminals
Get a Sheet Metal Quote Sheet Metal Services

Send a DXF or STEP file. Flat patterns and bend notes come back with the quote.

Choose the right process

Which process fits your automotive part?

Most car programs use more than one. Pick by stage and volume, not by habit. This table is the short version.

Your situationBest first choiceWhyLead time
Concept stage, need a shape to hold3D printing (SLA or MJF)No tooling. Change the file, print again.1–3 days
Show-car part that must look realCNC + paint or anodizeReal material, real finish, no tool.5–9 days
Pre-production build, 50 to 500CNC or bridge toolingNo hard tool commitment yet.7–15 days
Interior trim at 5,000 and upInjection moldingTool cost spreads thin. Same part every time.25–40 days incl. tool
Battery tray or enclosureSheet metalBig, flat, stiff and cheap to change.5–10 days
Gearbox or motor housing5-axis machiningBores and faces cut in one datum.5–10 days
Soft-touch knob or grip2K moldingTwo materials, one part, no assembly.30–45 days incl. tool
Ask Which Process Is Cheaper

Send the drawing and the volume. We will tell you which of the four is cheapest for that part, and why.

Specifications

Automotive specs at a glance

The numbers engineers and buyers ask for first. If your drawing needs something outside these ranges, ask. Some of it we can still do, and we will say so rather than guess.

ProcessToleranceMin. wallSurface finishLead time
5-axis CNC machining±0.01 mm critical / ±0.05 mm standard0.8 mmRa 0.4–1.6 µm3–7 days
CNC turning±0.01 mm on diameter0.8 mmRa 0.8–1.6 µm3–7 days
3D printing (SLA / DLP)±0.1 mm0.6 mmRa 1.6 µm after polish1–3 days
3D printing (SLS / MJF)±0.3 mm or ±0.3%0.8 mmMatte, slightly grainy2–5 days
Metal 3D printing (SLM)±0.1 mm0.4 mmAs built, then machined5–10 days
Injection molding±0.02 mm critical / ±0.1 mm standard0.6 mmSPI A1–B325–40 days
Sheet metal±0.1 mm0.5 mmPainted, powder coated, e-coat5–10 days

Lead times start from approved DFM and, for molding, from approved tool design. Tolerances are quoted per feature, so tell us which dimensions carry the fit.

Quality & documentation

What ships with the parts

The part is half the delivery. The other half is the evidence that it is right, in a format your quality engineer can file without asking twice.

PPAP documentation

Control plan, PFMEA, MSA and capability data. Level 3 package as standard when your program needs it.

FAI & CMM reports

First article on every new tool and every drawing revision. Critical dimensions measured on a CMM, not a caliper.

SPC & capability data

Cpk tracked on the features that matter, with the data to show the process is in control, not just in tolerance.

Material & lot traceability

Mill certs with heat number, matched to the parts. Every batch traceable back to the coil or billet it came from.

Cosmetic master samples

Grain, gloss and colour approved against a signed master. Every batch compared under D65 light before it ships.

8D & change control

Every revision logged, every deviation reported. If something goes wrong, you get a root cause, not an excuse.

Our scope

Where we fit, and where we do not

Automotive buyers get burned by suppliers who say yes to everything and then miss the gate date. So here is the honest line, before you send a drawing package.

What we do

  • Prototype, show-car and pre-production parts
  • Low to mid volume: 1 to 50,000 parts per year
  • Interior, exterior trim, under-bonnet and EV hardware
  • PPAP-style documentation, FAI, CMM and capability data
  • Tooling you own, with the tool drawings handed over

What we do not do

  • IATF 16949-certified mass production at OEM tier-1 scale
  • Whole-vehicle homologation or crash certification
  • Class-A outer body panels in steel or aluminium
  • 24/7 line-side JIT delivery into an assembly plant

If your program needs any of the four on the right, tell us at RFQ. We will point you at the right kind of supplier instead of eating your launch window.

How a project runs

From drawing review to SOP

Car programs move in sample rounds. Each one answers a single question. We are set up to move with you, and to hand over clean files at every gate.

STEP 1

DFM & quote

Tolerance, material, draft, gate position. Back in 24 hours with questions, not silence.

A-SAMPLE

Does the design work?

Printed and machined parts, 5 to 20 pieces. Fast, rough, cheap to change.

B-SAMPLE

Does it fit the vehicle?

CNC or bridge tooling, real material, real finish. 20 to 100 pieces, FAI included.

C-SAMPLE → SOP

Can the line build it?

Production tool, PPAP run, capability check, then scheduled shipments with lot traceability.

Send the drawing. Get a number.

STEP, IGES, X_T, DXF, or a PDF with GD&T. Tell us the material, the finish, the annual volume and the date you need it. You get price, lead time and drawing questions, usually the same business day.

FAQ

Automotive manufacturing: questions we get every week

Our quality system is built on ISO 9001. For automotive programs we work to IATF 16949 documentation practice: control plan, PFMEA, MSA, SPC capability data, FAI, a PPAP package and full lot traceability. If your program requires an IATF-certified supplier only, tell us at RFQ and we will say so before you spend time.
Yes. We build the package to the level your program needs: design records, dimensional results, material and performance test data, FAI, MSA, control plan and samples. Tell us the level at RFQ so it is priced in from the start instead of appearing later.
±0.05 mm as standard on machined metal, and ±0.01 mm on critical fits such as bearing bores, seal grooves and spigot diameters. Put the tight tolerance where it functions. Over-tolerancing a bracket adds cost and changes nothing.
Yes. CNC machining plus paint, anodizing or polishing gives you a part in the real material with the real finish, without cutting a tool. We match colour and grain against a master sample under D65 light, and send a first-off for approval.
A revised machined part takes 3 to 5 days. For a molded part it depends on whether the change touches the tool. We quote the tool modification and the new date before we touch anything, so the schedule stays honest.
Yes. Battery trays and enclosures, motor and inverter housings, cooling plates, busbars, connector bodies and mounting brackets. Sealed parts are leak tested before they ship.
One part for prototypes and show cars. For injection molding, 500 parts is the practical floor before the tool starts to pay back. There is no fixed minimum on CNC machining or sheet metal.
You do. We hand over the tool drawings and the tool is yours to move. Tool maintenance and engineering changes are quoted separately, so there are no hidden costs two years later.
We start from a signed master sample, a Pantone number or a texture plaque. Every batch is compared against it under D65 light, and we send a first-off sample for approval before the full run.
Yes, before we open the file. We do not share drawings, photos or part details, and we do not show customer work in our portfolio without written permission.

Start your automotive project

Send your drawing today. Get a factory-direct quote, a DFM review and a sample plan within 24 hours.

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